5 Principles of Building Ductwork Design – Sobieski Services | DE, NJ, PA, MD

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5 Principles of Building Ductwork Design

A highly efficient and effective HVAC system is a fine thing to have for your commercial building, but it will not properly heat or cool your indoor spaces if the ductwork is not properly designed. The following information will help you understand the importance of ductwork design and what can be done to ensure the best possible performance of HVAC system ductwork.

The Role of Ductwork

Ductwork is necessary for carrying heated and cooled air from your HVAC equipment to points throughout your building. Without this pathway, this conditioned air would have nowhere to go and would not be able to reach the areas in your building that need to be warmed or cooled. This makes ductwork a vital component of indoor comfort that must be properly designed and correctly installed.

The Five Basic Ductwork Design Principles

The following ductwork design concepts will help you and your HVAC professional create an effective ductwork system for your building. For the most comprehensive information on ductwork design, including technical specifications, refer to the Air Conditioning Contractors of America’s Manual Q, Commercial Duct Design. This manual contains information on how to properly install ductwork to ensure the best possible performance.

  1. Correctly size ductwork for your building’s needs — Proper ductwork design requires that the ductwork you install is properly sized to provide the airflow needed for your building. If the ductwork is too small, it will not be able to carry enough heated or cooled air to keep your indoor spaces comfortable. In addition, too-small ducts can produce an annoying amount of noise. If the ductwork is too large, there can be air loss that wastes energy and drives up your heating and cooling expenses. Rely on published industry standards and your HVAC installer’s expertise to find the right size of ductwork for your building.
  2. Make sure supply and return airflow is equal — Supply airflow refers to the heated and cooled air that your HVAC system produces and distributes throughout your building. Return airflow is the expended air that is brought back to your HVAC system to be conditioned, filtered, and distributed again. The amount of airflow for these two processes should be as close to equal as possible to ensure there is enough return air coming back into the system to keep up with supply demands.
  3. Choose a standard duct configuration — Ductwork can be configured in several different ways, but it is best to choose a standard configuration that has been proven to work. For example, a radial design that puts the HVAC equipment in the center with ductwork radiating outward is a common and effective design. Confer with your HVAC professional and industry guidebooks for help with choosing an effective duct configuration.
  4. Seal and insulate ductwork — Even if you follow best practices for ductwork design, if the duct system isn’t properly sealed and insulated, it will not be able to deliver the conditioned air you need. Air leaks could occur where the ductwork isn’t sealed. Without insulation, heated air will cool as it flows through the ductwork and cooled air will warm up. Make sure all ductwork sections fit snugly together and are sealed with mastic, a specialized sealant for ducts, or with metal tape. Insulate ductwork with rigid fiber board or other appropriate insulation.
  5. Place ductwork properly — Whenever possible, ductwork should be installed in areas of your building that already receive heating and cooling. At the very least, avoid routing ductwork through areas that will be nearly as hot or cold as the outdoor temperatures. Even if the ductwork is insulated, there can be a substantial change in temperature of the air moving through the ductwork in these areas.

Our goal is to help educate our customers about Plumbing, HVACR, Fire Protection, and Alarm Systems in Mechanical, Commercial, and Residential settings. For more information on proper ductwork design for your building, and to view projects we’ve worked on, visit our website!

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